HP-STAP Order Analysis Software (Order Tracking for Variable-Speed Machinery)

HP-STAP Order Analysis Software is designed for precise order tracking under changing speed. With speed-synchronous sampling, it delivers reliable order results during rapid acceleration, rapid deceleration, or when orders are dense, where a standard FFT can become hard to interpret.

Additional information

Accurate order tracking at changing speed

Speed-synchronous sampling improves stability during run-up/coast-down

Handles challenging transients

Suitable for rapid acceleration/deceleration conditions

Clear visualization for dense orders

Waterfall, colormap, and 3D views help separate closely spaced components

Faster fault isolation

Makes it easier to distinguish speed-related issues from fixed-frequency disturbances

Product Details

Product Details

  • Series: HP-STAP

  • Product Type: Order analysis / order tracking software

  • Core Capability: Speed-synchronous sampling for accurate order tracking

  • Best For: Run-up / coast-down tests, variable-speed machines, dense order conditions

  • Result Displays: Waterfall spectrum, Colormap, and 3D waterfall plots


Product Overview

Order analysis converts frequency content into orders tied to rotational speed, helping you see vibration components that scale with RPM. HP-STAP adds speed-synchronous sampling to keep order tracking stable when speed changes quickly—making it easier to diagnose rotating machinery behavior during transient operating conditions.


Typical Applications

  • Motors, pumps, fans, compressors under variable-speed operation

  • Gearbox and rotating assembly diagnostics during start/stop

  • NVH and rotating machinery testing with RPM sweeps

  • Detecting imbalance, misalignment, looseness, and speed-related resonance behaviors

  • Any scenario where orders cluster tightly and need clearer separation


Sensor & Input Support

(Kept general—exact channel types depend on your DAQ configuration.)

  • Supports analysis of time-domain signals commonly used in condition monitoring (e.g., vibration signals)

  • Requires a speed reference for speed-synchronous sampling (e.g., tachometer/encoder-type RPM reference, depending on your setup)


Parameter Specification

(Typical order-analysis controls; exact options depend on your software build.)

  • Speed-synchronous sampling for order tracking

  • Order tracking analysis optimized for variable-speed conditions

  • Visualization modes: Waterfall spectrum, Colormap, 3D waterfall plot

  • Analysis setup: selectable order range / resolution settings (per method)

  • Reporting-ready views: plots suitable for test documentation and diagnostics


FAQ

Q1: What is order analysis (order tracking)?
Order analysis expresses vibration components as orders linked to rotational speed, which is ideal for rotating machinery where key components scale with RPM.

Q2: Why do I need speed-synchronous sampling?
When speed changes quickly, standard spectral views can smear or blur. Speed-synchronous sampling improves tracking accuracy during rapid acceleration/deceleration and transient tests.

Q3: When is order analysis most useful?
It’s especially useful for run-up/coast-down, variable-speed drives, and cases where multiple speed-related components overlap in the frequency domain.

Q4: What display formats are available?
HP-STAP supports waterfall spectrum, Colormap, and 3D waterfall displays for clearer interpretation of order behavior over time/speed.

Q5: Do I need an RPM signal?
Yes. Order tracking relies on a speed reference signal so the software can align data to rotational speed accurately.

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