HP-HJPA Series Portable Capacitor-Discharge Welding Power Supply (Battery-Powered Spot Welding)

SKU HP-HJPA-PNS Category

The HP-HJPA Series is a portable capacitor-discharge (CD) welding power supply developed for precise, repeatable welding of small components in lab and field environments. It delivers high-stability output that is less affected by mains voltage fluctuation, supports consistent energy per discharge, and runs on a built-in battery—ideal for outdoor and on-site welding tasks such as thermocouple welding, small probe welding, and thin-signal wire connections.

Additional information

High-stability output

Less sensitive to mains voltage fluctuation

Consistent weld energy

Each discharge maintains uniform energy, reducing weld defects and deformation

Portable & field-ready

Built-in battery power supports outdoor and on-site operation

Precision control

High-speed processor improves stability in repeated welding tasks

Flexible for small parts

Suitable for many small-component welding scenarios

Convenient operation

Control via dedicated welding switch; adjustable energy with better controllability

Product Details

Product Details

  • Series: HP-HJPA

  • Product Type: Portable intelligent capacitor-discharge welding power supply

  • Core Technology: Capacitor energy storage + fast discharge welding

  • Power Source: Built-in battery supply for field use

  • Key Design Points:

    • Stable output, reduced impact from power grid (mains) fluctuations

    • Consistent discharge energy for repeatable weld quality

    • High-speed precision microprocessor control for stable repeat welding

    • Portable case design for easy transport and deployment


Product Overview

In many instrumentation and sensor applications, welding quality depends on repeatable discharge energy and stable control, especially when working with fine wires and small parts. The HP-HJPA Series uses a capacitor energy-storage approach and a dedicated control circuit to ensure each discharge reaches the preset level—helping reduce variability caused by operator handling or unstable external power. With battery operation, it’s well-suited for fieldwork where AC power is inconvenient or unavailable.


Typical Applications

  • Thermocouple welding (constantan/compensating wire junctions, etc.)

  • Small probe / micro-needle welding for electric-field or sensing probes

  • Thin signal wire welding in instrumentation and test setups

  • High-temperature thin-film strain gauge lead welding (thin lead connections)

  • Lab R&D setups and on-site repair/assembly tasks requiring consistent CD spot welding


Sensor & Input Support

  • Designed for welding workflows related to sensors and instrumentation components (e.g., thermocouples, probes, strain gauge leads)

  • Compatible with needle-type welding clamps and welding leads specified in the configuration table


Parameter Specification

(From the provided system parameter table and description)

  • Type: Capacitor energy-storage (CD welding)

  • Charging Voltage: 0–40 V

  • Stored Energy Display: LED indication

  • Battery Level Display: 4-segment LED (25%, 50%, 75%, 100%)

  • Energy Adjustment: Manual adjustment

  • Power Supply: 12.6 V / 10 Ah lithium battery

  • Welding Leads: Pure copper B3 “banana” plug welding cable

  • Welding Clamp: Needle type

  • Typical Use Scenarios: Thermocouple welding, high-temperature thin-film lead welding, micro/signal wire monitoring welding

  • Instrument Size (W×D×H): 305 × 310 × 280 mm


FAQ

Q1: What is capacitor-discharge (CD) welding?
CD welding stores energy in capacitors and releases it quickly to create a controlled weld. It’s commonly used for small components where repeatability matters.

Q2: Why is HP-HJPA suitable for field work?
It uses a built-in 12.6V lithium battery, so it can operate without external AC power—ideal for outdoor and on-site tasks.

Q3: How does it help improve weld consistency?
The unit is designed so each discharge maintains consistent energy, reducing weld variability, weld defects, and deformation.

Q4: What kinds of items can it weld?
It’s aimed at small parts such as thermocouple junctions, thin signal wires, probe tips, and similar fine-component connections.

Q5: How is energy set and monitored?
Energy is adjusted manually and indicated via LED display, with a separate 4-level battery indicator.

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